Is Tesla Making a Graphene Battery?

Wondering if Tesla is making a graphene battery? The short answer is “not yet.” But there’s more to the story than that.

The worldwide popularity of Tesla’s (NASDAQ:TSLA) Model 3 sedan has also been good news for battery metals such as lithium, graphite and cobalt.

Tesla has generated a lot of consumer interest with its Model 3, a US$40,000 car that it believes will help make electric vehicles (EVs) available to the masses. Today, the Model 3 is the world’s best-selling plug-in EV model, according to Statista, with worldwide unit sales of more than 500,000 in 2020.

Because Tesla’s EVs run on lithium-ion batteries, demand for lithium, along with graphite and cobalt, is expected to increase as Tesla sells more of its cars.

But some investors are still wondering whether Tesla’s lithium-ion batteries may eventually include another interesting material: A single layer of crystalline allotrope within carbon known as graphene.

Why the speculation about graphene batteries from Tesla? A battery is composed of a cathode and anode, and lithium-ion batteries commonly contain a graphite anode. However, graphene technology has the potential to be leveraged in lithium-batteries as a graphene electrode.

Although there have been reliability challenges with these electrode materials, reduced graphene oxide — a solution of water and graphene — has displayed promising attributes within lithium-ion batteries.

In addition, when a metal oxide is attached onto graphene, energy storage functions are markedly improved. Metal oxides are commonly used in lighting, magnets and superconductors, among other applications. So is a graphene battery from Tesla a possibility? Read on to find out what could be in store.

Graphene battery for Tesla: Could it happen?

Widely regarded as the “wonder material” of the 21st century, graphene has an impressive list of characteristics: It’s a better electricity conductor than copper, impermeable to gases, 200 times stronger than steel (but six times lighter) and almost completely transparent. Furthermore, its properties can be altered when chemical components are added to its surface.

Those qualities give graphene seemingly endless applications, though most still aren’t commercially available. But could graphene really be used to make better lithium-ion batteries? And if so, is that something Tesla is pursuing? The short answer is “not yet,” but there’s more to the story than that.

Here’s a brief overview of what you should know about Tesla and graphene:

  • 500 mile graphene battery: China’s Xinhua News Agency is largely responsible for rumors that Tesla may be making a graphene battery. Why? All the way back in 2014, the news outlet published an article stating that Tesla was working on a graphene battery that could nearly double the range of the Model S car to 500 miles.
  • Tesla CEO Elon Musk chimes in: Xinhua’s story was given credence because around the same time it came out because Musk said that he thought it would be possible to create an EV with a range of 500 miles. “In fact we could do it quite soon, but it would increase the price,” he said. However, he didn’t specify that graphene would be used to create such a vehicle.
  • Market watchers pile on: Together, the article and comment from Musk understandably created an uproar in the graphene community — click here or here to get a sense of some of the commentary on the topic. Notably, market watchers pointed out that, while a graphene battery might be great for mileage, the cost of graphene could make it prohibitively expensive.
  • Excitement subsides: With no new reports on Tesla’s graphene plans, excitement about the 500 mile battery faded. Sources show that Tesla batteries, produced by Panasonic (TSE:6752), have a maximum 330 mile range among the company’s top-line models.
  • Interest returns once again: In mid-2019, Tesla acquired Maxwell Technologies. Notably, Maxwell offers fast-charging capabilities through its supercapacitors. Graphene supercapacitors have the ability to store incredible amounts of energy compared to regular capacitors.

Graphene battery for Tesla: Challenges and competition

Unsurprisingly, there are hurdles to commercializing the use of graphite materials in batteries. For one, there are density challenges that impact the safety and strength of lithium batteries in EVs. Issues surrounding conductivity, which can ultimately degrade the overall battery capacity, still remain as well.

That’s where the situation stands today. While a graphene battery from Tesla is certainly a compelling idea, as of yet there’s been no confirmation that the company actually has one in the works.

That said, there are other companies interested in the idea of graphene batteries that might someday power EVs.

Nanotech Energy is developing graphene-enhanced batteries for the portable electronics and EV markets. Taiwan-based financial services business Fubon Financial Holding recently made a US$64 million investment in the company.

In early 2020, Spain-based Graphenano reported that together with a Chinese partner it is working to develop a graphene polymer-based battery that would allow for a range of up to 500 kilometers and the ability to recharge in less than 5 minutes. There’s also a startup from Spain called Earthdas that has developed a graphene battery that charges motorcycles and electric bikes in only five minutes. There is speculation that it’s only a matter of time before it can be used for other vehicles.

Additionally in 2020, Chinese EV maker Guangzhou Automobile Corporation announced that it had developed a graphene-enhanced battery that can be charged up to 85 percent in 8 minutes.

More recently, GAC showcased its Aion V electric SUV which it expects will be on the market in the fall of 2021. GAC claims the EV’s graphene battery can be charged in as little as eight minutes without damaging the battery and will deliver a range of more than 620 miles on a single charge.

However, the claims have industry insiders rolling their eyes as many believe such capabilities at scale are still a few years off.

Australia-based Graphene Manufacturing Group (GMG) says it has developed graphene aluminum-ion battery cells reported to charge up to 70 times faster than conventional lithium-ion cells while holding up to three times the energy as conventional aluminum-based cells, Recently the company announced its graphene aluminum-ion cell was cycled 2,000 times with no performance losses.

According to GMG Managing Director Craig Nicol, the company’s cell technology could be manufactured to fit inside current lithium-ion housings in vehicle architectures. “Ours will be the same shape and voltage as the current lithium-ion cells, or we can move to whatever shape is necessary,” said Nicol. GMG plans to have automotive pouch cell prototypes by 2022.

Overall, it would appear that Tesla is not the final answer on the graphene battery. But graphene is considered the “wonder material” of the 21st century; if Tesla wants to keep up with the competition, it’s possible graphene batteries may be a part of the company’s future.

Do you think the graphene battery revolution is coming? Tell us in the comments.

This is an updated version of an article first published by the Investing News Network in 2016.

Don’t forget to follow us @INN_Technology for real-time news updates!

Securities Disclosure: I, Melissa Pistilli, hold no direct investment interest in any company mentioned in this article.

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