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Australian-owned Firebird Metals Limited (ASX: FRB, Firebird or the Company) is pleased to announce that subsequent to entering into a binding strategic collaboration agreement with Central South University (CSU) of Hunan in October 2024, Firebird and CSU have commenced testing of a combination of solid and co-precipitation methods for the production of lithium manganese iron phosphate (LMFP) cathode active material (CAM).
HIGHLIGHTS
- LMFP cathode material testwork is underway at Firebird’s state-of-the-art R&D centre, located in Jinshi, Hunan Province, China. Five batches have been completed, with LMFP button batteries already produced from this early round of testing.
- 100 batches expected to be completed - each batch to be turned into button batteries for full evaluation and analysis. Program being completed with Central South University (CSU) of Hunan, under a binding strategic collaboration agreement.1
- Production of LMFP fits within Firebirds growth strategy of becoming a near-term, low-cost manganese-based cathode material business, to deliver products into the growing electric vehicle battery market.
- Substantial cost advantages expected to flow through to manganese sulphate operating costs through this innovative LMFP production process, which retains manganese sulphate in solution, eliminating the need for sulphate crystallisation, packaging and other ancillary costs.
- Bypassing the packaging and crystallisation steps, combined with reduced handling within sulphate process, will yield a ~32% or US$167/t saving in the projected manganese sulphate operating cost. 2
- Leveraging its unique processing methods and technology, Firebird expects this streamlined approach will not only significantly reduce costs but will result in a higher-quality LMFP product, strengthening Firebird's position in the market.
- Testwork results will be used to undertake a Scoping Study and, once completed, Firebird will assess options to expand the current pilot plant to produce approximately one metric tonne per day of LMFP.
Image 1: Button batteries made with Firebird LMFP. Note: Battery industry standard to conduct battery testing on button batteries
Firebird Managing Director Mr Peter Allen commented: “The commencement of testwork and first production of LMFP batteries with CSU is an exciting and transformative step forward for Firebird in the commercialisation of our LMFP cathode materials, which will ultimately be distributed directly into global battery markets.
“This achievement places Firebird in a very small select group of non-Chinese owned companies (first Australian company) to have produced LMFP batteries. Manganese sulphate is a critical element within LMFP and our manganese processing knowledge and IP enables Firebird to drive significant value by co-precipitation.
“We expect our process to translate into substantial cost advantages in sulphate production by bypassing the manganese sulphate crystallisation process, which is the largest component of our operating cost. This streamlined approach not only reduces costs but also results in a superior quality LMFP product, strengthening our position as a cost-effective, high-quality leader in the market.
“The progress we have made in a short period of time is testament to our dedicated and innovative team and partners who have been instrumental in fast-tracking our journey toward becoming a leading manganese chemical business.
“The production of LMFP batteries is aligned with our growth strategy of establishing Firebird as a leading and low-cost manganese-based cathode material business. We are well-positioned to deliver on this strategy and through our sector leading manganese team and proposed, tier-one manganese sulphate plant, the Company is fully focused on establishing operations and continuing to innovate through our leading technology processes to generate strong stakeholder returns.
“The future for Firebird is very exciting and we look forward to delivering on a busy 2025.”
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FRB:AU
Firebird Metals
Overview
Firebird Metals (ASX:FRB) is an Australian mining company that’s well-positioned to develop a new manganese mining operation in Western Australia with a strategy to become a global battery cathode producer supporting a rapidly expanding electric vehicle market.
Batteries currently represent the largest non-alloy market for manganese, accounting for roughly 3 percent of global annual manganese consumption. The metal has a long history of being used as a cathode material in batteries, both in its natural form and in the form of electrolytic manganese dioxide. That includes modern lithium-ion batteries, the supply and manufacturing chain for which could potentially grow by over 30 percent annually from now through 2030.
Manganese-rich batteries are increasingly being held up as an alternative to standard lithium-ion batteries, leading to an expected exponential demand for the mineral. Tesla alone has already committed to producing manganese-based batteries for two thirds of its supply, owing to the metal's relative abundance and lower cost compared to nickel and cobalt.
Lithium-iron-phosphate (LFP) represents one of the most prominent phosphate battery configurations. In recent years, however, the business case for using manganese as a cathode material for lithium-ion batteries, known as lithium manganese iron phosphate (LMFP), has become stronger. LMFP not only improves the battery’s energy density, but also increases capacity by up to 20 percent. LMFP batteries also perform better in low-temperature environments.
As LFP rapidly nears its theoretical energy density capacity, the rise of LMFP batteries as a replacement is all but inevitable as the world continues its slow march towards electrification and sustainable energy. Consequently, this means that demand for battery-grade manganese is set to explode in the coming years. And Firebird Metals is more than ready to step in and provide some much-needed supply.
Firebird maintains ownership over a massive manganese resource in Western Australia's Pilbara region in the form of its flagship Oakover project. Characterised by near-surface mineralisation, Oakover houses an estimated 176.65 million tons (Mt) of manganese across several different targets. Because of Oakover's favourable geology, Firebird can potentially leverage Oakover to supply not just the battery market but also multiple other industries, such as steel, all through a low-cost, simple mining operation.
The end result? Significant returns for investors — a projection only further emphasised by the impressive results returned by a recent concentrate scoping study on the project. Firebird maintains several other projects in Australia as well, including the Oakover-like Hill 616 and the exploration-focused Wadanya.
Firebird's long-term strategy reaches far beyond Australia's borders, however. From mining to downstream processing, the company's vision is to become a global cathode producer. For that, Firebird is looking to China, which to date accounts for roughly 90 percent of global manganese sulphate demand.
In early September 2023, the company announced its plans to establish a processing plant in China, noting to investors that an in-house scoping study was already well underway. According to Firebird's managing director Peter Allen, the construction of this plant represents the next phase of major growth for Firebird. As with the rest of Firebird's operations, this new plant will be constructed with the company's ESG methodology front of mind, ensuring transparency and accountability in addition to human welfare, support for local communities and environmental sustainability.
This plan, should it proceed apace, has the potential to make an enormous impact on global manganese supply — all while positioning Firebird as a cost-competitive player in the manganese sulphate market and a promising investment opportunity.
Company Highlights
- An Australian junior exploration company, Firebird Resources is well-positioned to take advantage of the growing demand for manganese as the rapidly expanding electric vehicle market and global electrification continue to ramp up.
- Firebird maintains ownership of a massive manganese resource in Australia with significant growth potential.
- A recent concentrate scoping study confirmed the potential and profitability of the company's flagship project, Oakover, situated in Western Australia's Pilbara region.
- Firebird's long-term goal involves leveraging its manganese resource to position itself as a leading global producer of manganese sulphate for the battery industry.
- The company is currently embarking on a scoping study with plans to build a manganese sulphate plant in China. This will allow it to gain a foothold in the Chinese market, which currently accounts for 90 percent of global manganese sulphate demand.
- This study represents the next phase of major growth for Firebird, and is a significant part of the company's overall strategy to establish itself as a near-term producer of battery-grade high-purity manganese sulphate.
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