
November 29, 2023
Advanced Manganese developer Firebird Metals Limited (ASX: FRB, “Firebird” or “the Company”) is pleased to provide a progress update on its China-based Manganese Sulphate and Lithium Manganese Iron Phosphate (LMFP) battery strategy.
HIGHLIGHTS
Following excellent results from the China-Based Battery Grade Manganese Sulphate Scoping Study, which demonstrated the potential of a very competitive low-cost CAPEX and OPEX operation, Firebird continues to efficiently progress key activities in China, which include the following:
- Establishment and registration of the Company’s Chinese subsidiary, which has been named Hunan Firebird Battery Technology Co Ltd
- Appointment of highly regarded and leading Manganese sulphate specialist Mr Zhou Qiyun as Chief Operating Officer (COO)
- Key research & development, operational & administration personnel appointed, with the team to be led by Mr Zhou
- Advanced and commercialised crystallisation technology secured, providing a key operation and cost advantage for Firebird
- Agreement to use patented technology entered into with Hunan Yuxiong Technology Co., LTD company, which is controlled by Mr Zhou
- 5th generation technology is proven, in operation at other China-based plants and enables significant energy cost reductions for MnSO4 production
- Pre-Feasibility Study (PFS) commenced, with excellent progress being made
- Experienced PFS & engineering design experts appointed
- Preliminary engineering design & PFS expected to be completed in late Q1 2024
- Research & Development (R&D) lab, including pilot plant design complete
- Procurement of all major equipment underway and Plant scheduled to be in operation in early Q1 2024
- Ongoing discussions to finalise potential plant site nearing completion
The recently completed in-house China-based Battery Grade Manganese Sulphate Scoping Study validated Firebird’s focus to produce battery grade manganese sulphate in China, with impressive results highlighted by a strong projected NPV of approximately US$331M, low-cost total capital expenditure of approximately US$82.3M, an internal rate of return of 47% and a payback period of less than two years. (See ASX announcement: Excellent Results from China- Based MNSO4 Scoping Study, 21November 2023).
Since announcing the next phase of strategic growth in early September 2023, Firebird has moved quickly to assemble its in-country team and commence key workstreams, as the Company continues to work towards becoming a near-term producer of battery-grade manganese sulphate in China.
Technical & Operational Team
Firebird has made its first major team appointment for its Chinese subsidiary, Hunan Firebird Battery Technology Co Ltd, with Mr Zhou Qiyun agreeing to join as Chief Operating Officer (COO).
Based in China, Mr Zhou is a highly regarded and leading MnSO4 expert, who has spent majority of his career across the development, optimisation and commercialisation of technologies for MnSO4 processing (including patents), with a key focus on energy saving optimisation processes through evaporation and crystallisation stages.
Mr Zhou was previously a part-owner of a battery grade MnSO4 plant and has consulted to a large number of existing MnSO4 plants in China, principally advising on technical processing issues. Mr Zhou also consults to the Central South University as an expert in manganese sulphate processing.
As part of Mr Zhou joining Hunan Firebird Battery Technology Co Ltd, he has introduced several other technical experts, who also bring Mn3O4 process technology experience, to consult to and work for Hunan Firebird Battery Technology Co Ltd. The establishment of a leading, high-purity manganese team, places Firebird in a strong position to execute on a busy 12-month work program in China and ensure the level of experience required is in place to grow into a high-purity manganese producer.
The key near-term objectives for Mr Zhou and his team will be:
- Manage the setup of Firebird’s R&D centre
- Assisting in the PFS process
- Provide the technical process flow sheet for MnSO4 & Mn3O4 and engineering design
- Ongoing development of new products for manganese rich PCAM materials, with a key focus on LMFP commercialisation
- Construction of the plant, sourcing equipment and operational production management once the plant is operational
Advanced Crystallisation Technology Secured for China Operation
Product quality and cost efficiency remain key focus areas for Firebird in developing a competitive, long-term high-purity manganese operation. The Company announced attractive low CAPEX numbers in the recent China-based Battery Grade Manganese Sulphate Scoping Study, however, remain focused on developing further cost advantages to operate further down the cost curve.
To support the development of a low-cost, high-margin operation, Firebird has secured Mr Zhou’s energy saving technology patent. Mr Zhou has sold & installed this technology, which is currently in it’s 5th generation, across all generations there are approximately 20 plants using the technology.
The patented 5th generation has being used in one operation in China, with the technology equipment currently being fabricated to be installed in another two MnSO4 factories.
The success of this technology derives from the utilisation of residual heat from the initial crystallisation process, to recycle and preheat solution feeding into crystallisation process, which ultimately leads to energy consumption of around 1/10th of existing standard crystallisation plants.
Mr Zhou also agreed that Firebird can use other patents & inventions which he is the owner/inventor or part owner/inventor. In securing Mr Zhou’s leading patented technology, Firebird has entered into a head of agreement with Mr Zhou on the terms set out in Appendix A.
Click here for the full ASX Release
This article includes content from Firebird Metals Limited, licensed for the purpose of publishing on Investing News Australia. This article does not constitute financial product advice. It is your responsibility to perform proper due diligence before acting upon any information provided here. Please refer to our full disclaimer here.
FRB:AU
The Conversation (0)
27 September 2023
Firebird Metals
Overview
Firebird Metals (ASX:FRB) is an Australian mining company that’s well-positioned to develop a new manganese mining operation in Western Australia with a strategy to become a global battery cathode producer supporting a rapidly expanding electric vehicle market.
Batteries currently represent the largest non-alloy market for manganese, accounting for roughly 3 percent of global annual manganese consumption. The metal has a long history of being used as a cathode material in batteries, both in its natural form and in the form of electrolytic manganese dioxide. That includes modern lithium-ion batteries, the supply and manufacturing chain for which could potentially grow by over 30 percent annually from now through 2030.
Manganese-rich batteries are increasingly being held up as an alternative to standard lithium-ion batteries, leading to an expected exponential demand for the mineral. Tesla alone has already committed to producing manganese-based batteries for two thirds of its supply, owing to the metal's relative abundance and lower cost compared to nickel and cobalt.
Lithium-iron-phosphate (LFP) represents one of the most prominent phosphate battery configurations. In recent years, however, the business case for using manganese as a cathode material for lithium-ion batteries, known as lithium manganese iron phosphate (LMFP), has become stronger. LMFP not only improves the battery’s energy density, but also increases capacity by up to 20 percent. LMFP batteries also perform better in low-temperature environments.
As LFP rapidly nears its theoretical energy density capacity, the rise of LMFP batteries as a replacement is all but inevitable as the world continues its slow march towards electrification and sustainable energy. Consequently, this means that demand for battery-grade manganese is set to explode in the coming years. And Firebird Metals is more than ready to step in and provide some much-needed supply.
Firebird maintains ownership over a massive manganese resource in Western Australia's Pilbara region in the form of its flagship Oakover project. Characterised by near-surface mineralisation, Oakover houses an estimated 176.65 million tons (Mt) of manganese across several different targets. Because of Oakover's favourable geology, Firebird can potentially leverage Oakover to supply not just the battery market but also multiple other industries, such as steel, all through a low-cost, simple mining operation.
The end result? Significant returns for investors — a projection only further emphasised by the impressive results returned by a recent concentrate scoping study on the project. Firebird maintains several other projects in Australia as well, including the Oakover-like Hill 616 and the exploration-focused Wadanya.
Firebird's long-term strategy reaches far beyond Australia's borders, however. From mining to downstream processing, the company's vision is to become a global cathode producer. For that, Firebird is looking to China, which to date accounts for roughly 90 percent of global manganese sulphate demand.
In early September 2023, the company announced its plans to establish a processing plant in China, noting to investors that an in-house scoping study was already well underway. According to Firebird's managing director Peter Allen, the construction of this plant represents the next phase of major growth for Firebird. As with the rest of Firebird's operations, this new plant will be constructed with the company's ESG methodology front of mind, ensuring transparency and accountability in addition to human welfare, support for local communities and environmental sustainability.
This plan, should it proceed apace, has the potential to make an enormous impact on global manganese supply — all while positioning Firebird as a cost-competitive player in the manganese sulphate market and a promising investment opportunity.
Company Highlights
- An Australian junior exploration company, Firebird Resources is well-positioned to take advantage of the growing demand for manganese as the rapidly expanding electric vehicle market and global electrification continue to ramp up.
- Firebird maintains ownership of a massive manganese resource in Australia with significant growth potential.
- A recent concentrate scoping study confirmed the potential and profitability of the company's flagship project, Oakover, situated in Western Australia's Pilbara region.
- Firebird's long-term goal involves leveraging its manganese resource to position itself as a leading global producer of manganese sulphate for the battery industry.
- The company is currently embarking on a scoping study with plans to build a manganese sulphate plant in China. This will allow it to gain a foothold in the Chinese market, which currently accounts for 90 percent of global manganese sulphate demand.
- This study represents the next phase of major growth for Firebird, and is a significant part of the company's overall strategy to establish itself as a near-term producer of battery-grade high-purity manganese sulphate.
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